China Standard Model 6 Series 3400rpm Planetary Gearbox Replacement of Auburn (Wheel drives) cycloidal gearbox

Product Description

Model 6 Series 34 Nm to 5000000 Nm. This high torque capability is achieved through the use of high-strength materials and advanced manufacturing technology.
Model 6 series planetary gearbox
Another characteristic of the Model 6 series planetary gearbox is its low operating noise. The gearbox adopts an optimized gear tooth profile and precise manufacturing design, which can reduce noise and vibration levels. This makes it an ideal choice for applications where noise reduction is significant.
The Model 6 series planetary gearbox is also designed to be easily integrated with various motors, making it a popular choice for applications requiring high power density and precise control. It has multiple transmission ratios and can be customized to meet specific torque and speed requirements.
In addition, the Model 6 series planetary gearbox can withstand harsh operating conditions, including high-impact loads, extreme temperatures, and exposure to water and dust. It is also corrosion-resistant and suitable for marine and offshore applications.
Overall, the Model 6 series planetary gearbox is a reliable and durable solution for high-torque applications, with accuracy and reliability being key factors. Its high torque capacity, low noise operation, and easy integration with various types of motors make it a popular choice for various industrial and marine applications.
Model 6 Series, Shaft output and Spindle output drives—-technical specification.

output torque (N.m) Ratio (i) Recommend Hydraulic Motor pilot/hubs and input spline
 
Max. input speed
(rpm)
Brake torque
(N.m)
Brake work pressure
(bar)
normal Max. Intermittent          
3400 7000 3.81,  4.47,  5.53 Single reduction SAE A,B motor pilot/hubs
13T – 16/32 Spline
15T – 16/32 Spline
1″ – 6B Spline
14T – 12/24 Spline
 
3500 440 22-50
    13.45,  16.91 Double reduction     330 27-50
    21.05,  24.71       260 22-50
       28.50,  35.31       160 17-50

 

  1. Input rotation opposite output rotation.
  2. Other ratios and other input types can create unique designs.

FEATURE CHART: MODEL 6 SERIES,SHAFT OUTPUT and SPINDLE OUTPUT DRIVES, SINGLE REDUCTION  
OPTIONS DESCRIPTION ORDER NUMBER USE OPTION ORDER CODES TO BUILD ORDER NUMBER
MODEL SERIES MODEL 6 6T 6T            
MOTOR PILOT/HUBS SAE A
SAE AF
SAE B
SAE BF
 
A
AF
B
BF
  AF          
MOTOR INPUT SPLINE

INPUT SHAFT OPTIONS

 

13T – 16/32
1″- 6B
14T – 12/24
15T – 16/32
1-1/2Keyed
 
13
6B
14
15
KOO
    KOO        
RATIO OPTIONS 3.81,  4.47,  5.53 03, 04, 05       04      
OUTPUT SHAFT OPTIONS

OUTPUT SPINDLE OPTIONS

1-3/4 J501 Taper
17T-12/24 Spline
23T-12/24 Spline
23T-12/24 Short
1.75 Keyed
2.00 Keyed
2.00 Hollow
1.75 Hollow
2.00 Keyed
2.00 Round
2.56 Round
2.00 Hex
F1, F2, F3,
F3, F4, F5
 
T1
17
23
23S
K1
K2
K3
K4
K5
A1
A2
H1
F1, F2, F3
F3, F4, F5
       

K4

   
BRAKE 160N.m
260N.m
330N.m
440N.m
Without Brake
B4D
B4F
B4H
B4L
WO
          WO  
WHEEL STUDS(Only for output spindle) 1/2″×1.62
9/16″×2.75
NONE
4
7
0
            0
Example of complete order code: 6T AF KOO 04 K4 WO 0

FEATURE CHART: MODEL 6 SERIES,SHAFT OUTPUT and SPINDLE OUTPUT DRIVES, DOUBLE REDUCTION  
OPTIONS DESCRIPTION ORDER NUMBER USE OPTION ORDER CODES TO BUILD ORDER NUMBER
MODEL SERIES MODEL 6 6S 6S            
MOTOR PILOT/HUBS SAE A
SAE AF
SAE B
SAE BF
SAE C
 
A
AF
B
BF
C
  B          
MOTOR INPUT SPLINE

INPUT SHAFT OPTIONS

 

13T – 16/32
1″- 6B
14T – 12/24
15T – 16/32
1-1/2Keyed
 
13
6B
14
15
KOO
    13        
RATIO OPTIONS 13.45,  16.97
21.53,  24.71
28.50,  35.31
13, 16
21, 24
28, 35
      24      
OUTPUT SHAFT OPTIONS

OUTPUT SPINDLE OPTIONS

1-3/4 J501 Taper
17T-12/24 Spline
23T-12/24 Spline
23T-12/24 Short
23T-8/16 Spline
1.75 Keyed
2.00 Keyed
3.00 Keyed
2.00 Hollow
1.75 Hollow
2.00 Keyed
2.00 Round
2.56 Round
2.00 Hex
F1, F2, F3,
F3, F4, F5
 
T1
17
23
23S
23L
K1
K2
K2B
K3
K4
K5
A1
A2
H1
F1, F2, F3
F3, F4, F5
       

K5

   
BRAKE 160N.m
260N.m
330N.m
440N.m
Without Brake
B4D
B4F
B4H
B4L
WO
          B4L  
WHEEL STUDS(Only for output spindle) 1/2″×1.62
9/16″×2.75
NONE
4
7
0
            0
Example of complete order code: 6S B 13 24 K5 B4L 0

Model 6 Series, Shaft output and Spindle output drives—dimensions

How to install the model 6 series planetary gearbox?
Correctly installing the Model 6 series planetary gearbox is crucial for ensuring its reliable and efficient performance in demanding applications. Here are some essential tips for installing the Model 6 series planetary gearbox:
Model 6 series planetary gearbox
1. Check lubrication: Regularly check the lubrication of the gearbox to ensure it is fully lubricated. Use recommended lubricants and replace them at recommended intervals. Proper lubrication is crucial for preventing wear on gears and other components.
2. Check for leaks: Check for leaks around the gearbox. If any leaks are found, immediate measures should be taken to prevent damage to the transmission and other components.
3. Check the backlash: Regularly check the backlash of the gearbox to ensure it is within the recommended range. Excessive backlash may damage the gears and reduce the accuracy of the system.
4. Check for wear and damage: Regularly inspect the gearbox for wear and damage, such as cracks, debris, or other signs of wear. If any damage is found, please handle it immediately to prevent further damage to the transmission and other components.
5. Check installation: Check the installation of the gearbox to ensure it is completely fixed. The loose structure may cause vibration and damage to the gearbox and other components.
6. Keep the gearbox clean: Keep the gearbox clean and free of dirt and debris. Dirt and debris may damage gears and other components, reducing the gearbox’s efficiency and performance.
7. Follow the manufacturer’s recommendations: Follow the manufacturer’s recommendations for gearbox maintenance and operation. This includes recommended lubricants, operating temperatures, and other important information.
By following these tips, you can help ensure the reliable and efficient performance of the Model 5 series planetary gearbox. Regular maintenance and inspections also help prevent expensive repairs and shutdowns in industrial or marine applications.

Application of 6-series planetary gearbox
The Model 6 series planetary gearbox is a high-torque solution designed specifically for heavy-duty industrial machinery, mining equipment, and ship applications. It is a reliable and durable gearbox that can handle high torque loads and provide precise control in demanding applications. The following are some typical applications of the Model 6 series planetary gearbox:
1. Mining equipment: The Type 6 series planetary gearbox is commonly used in mining equipment such as crushers, conveyors, excavators, etc. These applications require high torque and precise control, and the Type 6 series transmission can provide these functions.
2. Marine applications: The Model 6 series planetary gearbox is also used in marine applications, such as ship propulsion systems and deck machinery. These applications require the gearbox to withstand harsh operating conditions, including water and salt spray exposure.
3. Heavy industrial machinery: Type 6 series planetary gearboxes are suitable for heavy industrial machinery such as steel plants, Paper mills, power plants, etc. These applications require gearboxes that can handle high torque loads and provide precise control.
Model 6 series planetary gearbox
4. Renewable energy: The Model 6 series planetary gearbox is increasingly being used for renewable energy applications, such as wind turbines and solar tracking systems. These applications require gearboxes that can handle high torque loads and provide precise control under variable operating conditions.
5. Aerospace applications: Type 6 series planetary gearboxes are also used for aerospace applications, such as satellite tracking systems and Space exploration equipment. These applications require a gearbox to handle high torque loads and precise control under extreme operating conditions.
Overall, the Model 6 series planetary gearbox is a multifunctional and reliable gearbox that can be used in various industrial and marine applications. Its high torque capacity, low noise operation, and easy integration with various motors make it widely popular in applications that require precise control and high power density.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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planetary gearbox

Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes

Designing planetary gearboxes with high gear ratios while maintaining compactness presents several challenges:

  • Space Constraints: As the gear ratio increases, the number of gear stages required also increases. This can lead to larger gearbox sizes, which may be challenging to accommodate in applications with limited space.
  • Bearing Loads: Higher gear ratios often result in increased loads on the bearings and other components due to the redistribution of forces. This can impact the durability and lifespan of the gearbox.
  • Efficiency: Each gear stage introduces losses due to friction and other factors. With multiple stages, the overall efficiency of the gearbox can decrease, affecting its energy efficiency.
  • Complexity: Achieving high gear ratios can require complex gear arrangements and additional components, which can lead to increased manufacturing complexity and costs.
  • Thermal Effects: Higher gear ratios can lead to greater heat generation due to increased friction and loads. Managing thermal effects becomes crucial to prevent overheating and component failure.

To address these challenges, gearbox designers use advanced materials, precise machining techniques, and innovative bearing arrangements to optimize the design for both compactness and performance. Computer simulations and modeling play a critical role in predicting the behavior of the gearbox under different operating conditions, helping to ensure reliability and efficiency.

planetary gearbox

Impact of Temperature Variations and Environmental Conditions on Planetary Gearbox Performance

The performance of planetary gearboxes can be significantly influenced by temperature variations and environmental conditions. Here’s how these factors impact their operation:

Temperature Variations: Extreme temperature fluctuations can affect the lubrication properties of the gearbox. Cold temperatures can cause the lubricant to thicken, leading to increased friction and reduced efficiency. On the other hand, high temperatures can cause the lubricant to thin out, potentially leading to insufficient lubrication and accelerated wear.

Environmental Contaminants: Planetary gearboxes used in outdoor or industrial environments can be exposed to contaminants such as dust, dirt, moisture, and chemicals. These contaminants can infiltrate the gearbox and degrade the quality of the lubricant. Additionally, abrasive particles can cause wear on gear surfaces, leading to decreased performance and potential damage.

Corrosion: Exposure to moisture, especially in humid or corrosive environments, can lead to corrosion of gearbox components. Corrosion weakens the structural integrity of gears and other components, which can ultimately result in premature failure.

Thermal Expansion: Temperature changes can cause materials to expand and contract. In gearboxes, this can lead to misalignment of gears and improper meshing, causing noise, vibration, and reduced efficiency. Proper consideration of thermal expansion is crucial in gearbox design.

Sealing and Ventilation: To mitigate the impact of temperature and environmental factors, planetary gearboxes need effective sealing to prevent contaminants from entering and to retain the lubricant. Proper ventilation is also essential to prevent pressure build-up inside the gearbox due to temperature changes.

Cooling Systems: In applications where temperature control is critical, cooling systems such as fans or heat exchangers can be incorporated to maintain optimal operating temperatures. This helps prevent overheating and ensures consistent gearbox performance.

Overall, temperature variations and environmental conditions can have a profound impact on the performance and lifespan of planetary gearboxes. Manufacturers and operators need to consider these factors during design, installation, and maintenance to ensure reliable and efficient operation.

planetary gearbox

Examples of High Torque and Compact Design Applications for Planetary Gearboxes

Planetary gearboxes excel in applications where high torque output and a compact design are essential. Here are some scenarios where these characteristics are crucial:

  • Automotive Transmissions: In modern vehicles, planetary gearboxes are used in automatic transmissions to efficiently transmit engine power to the wheels. The compact size of planetary gearboxes allows for integration within the limited space of a vehicle’s transmission housing.
  • Robotics: Planetary gearboxes are utilized in robotic arms and joints, where compactness is essential to maintain the robot’s overall size while providing the necessary torque for precise and controlled movement.
  • Conveyor Systems: Conveyor belts in industries like material handling and manufacturing often require high torque to move heavy loads. The compact design of planetary gearboxes allows them to be integrated into the conveyor system’s framework.
  • Wind Turbines: Wind turbine applications demand high torque to convert low wind speeds into sufficient rotational force for power generation. The compact design of planetary gearboxes helps optimize space within the turbine’s nacelle.
  • Construction Machinery: Heavy equipment used in construction, such as excavators and loaders, rely on planetary gearboxes to provide the necessary torque for digging and lifting operations without adding excessive weight to the machinery.
  • Marine Propulsion: Planetary gearboxes play a crucial role in marine propulsion systems by efficiently transmitting high torque from the engine to the propeller shaft. The compact design is particularly important in the limited space of a ship’s engine room.

These examples highlight the significance of planetary gearboxes in applications where both high torque output and a compact footprint are vital considerations. Their ability to deliver efficient torque conversion within a small space makes them well-suited for a wide range of industries and machinery.

China Standard Model 6 Series 3400rpm Planetary Gearbox Replacement of Auburn (Wheel drives)   cycloidal gearbox	China Standard Model 6 Series 3400rpm Planetary Gearbox Replacement of Auburn (Wheel drives)   cycloidal gearbox
editor by CX 2023-09-22