China Metal Foundry Low Pressure Casting Gearbox Body Parts cycloidal gear gearbox

Solution Description

Item Info

Software

• Agricultural products

• Armament

• Automobile market

• Computing products

• Health-related / dental devices

• Measuring devices

•Miscellaneous products

•Pharmaceutical industry

• Orthopedic implants

• Protection tools

• Petrochemical industry

• Industrial valves

•Fixing and movable products

• Sanitary fittings

• Common machinery

• Pumps and basic connections

• Meals and beverage processing

• Instrumentation products

 

Item Name Steel Foundry Minimal Stress Casting Gearbox Body Parts
 General Products       
 Application/Service Area
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, 
transportation equipment,  Agriculture machine metal Parts, etc.
 Main blank Process for Aluminum Casting Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting, .
 Blanks Tolerance -Casting  Tolerance  CT4-6 for Permanent Molding, Die Casting, 
 Applicable Material for casting A356./ZL101,GAlSi7Mg  (3.2371.61)/AlSi7Mg/
Or according to customer requirements
 Casting Blank Size  /Proportions 2 mm-1500mm / 0.08inch-60inch , or according to customer requirements
 Casting Blank Weight Range from 0.01kg-50kg
 Applicable Machining Process CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ 
Broaching/Reaming /Grinding/Honing and  etc.
 Machining Tolerance From 0.005mm-.01mm-.1mm
 Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
 Applicable Heat Treatment T5~T6
 Applicable Finish Surface  Treatment Shot/sand blast, polishing,  Primer Painting , Powder coating, ED- Coating,  
Finish Painting, Anodize (White or Black Color)
 MOQ For aluminum casting : 200pcs
For Machining: 50pcs
 Lead Time 45days from the receipt date of deposit for casting gearbox parts

Product Demonstrate

Items shown listed here are created to the demands of particular buyers and are illustrative of the kinds of manufacturing abilities offered in CZPT team of businesses.
Please deliver us your in depth drawing/ sample/demands for us providing a affordable quotation to you and we will striving our ideal to make the items in excellent good quality and shipping and delivery in time .
MATECH policy is that none of these items will be marketed to 3rd functions without created consent of the customers to whom the tooling, design and requirements belong.

Creation Progress

Mold Design:
For Low force casting/Gravity casting, the mold is created of steel resources. In this process, we requested our engineers to make the mold size marginally greater than the concluded product, and the difference is named the shrinkage allowance. The function of this is to soften the steel into the mold to make sure that the molten metallic solidifies and shrinks, thereby avoiding voids in the casting approach.

Core Creating:
The core is fashioned by casting resin sand into a mould to type a casting of the inner floor. Therefore, the gap between the core and the mould ultimately becomes a casting.

Casting Producing:
A mildew is required during the smelting process. Molding generally involves the support body of the mould, which is pulled out to individual in the course of the casting process, exactly where the previously positioned main melts in the mildew and then closes the die opening.

Cleansing & Machining:
The purpose of cleansing is to remove sand, sand and surplus metallic in the casting. Welding, sand removal can improve the visual appeal
of the casting surface by burning the sand and the scale is taken off to increase the physical appearance of the area of the casting.Extra metallic and other risers are taken off. A stage additional by welding and grinding. Some castings are subject to unique post-processing demands these kinds of as heat treatment, shaping, anti-rust therapy, roughing, etc.

Finally, Checking the flaws and comprehensive top quality finishing, before processing, and then re-processing, in accordance to the specifications of various consumers, we can do warmth remedy, surface remedy, further inspection and so on.

 

Method Advantages

* Aggressive cost with substantial good quality
* Equivalent in top quality,our mold price tag is thirty% decrease,and a price cut for a huge purchase is certainly legitimate,due to the fact WT mildew is an unique maker,according to diverse need,our knowledge specialists can offer sensible design and advise appropriate materialto save value,even though maintaining substantial top quality,they can also help to optimize the framework of products if essential.
* Knowledgeable and large precision
* We are acquainted with DME HASCO and other specifications,we can make molds for motor vehicle components with large tolerance demands
* Stringent high quality system
* extremely method is strictly controlled to stop difficulties before they arise.
* Planned Delivery
* Realistic plHangZhou, best styles and reduced error charge make sure us to commence as planned.

Software

To fulfill distinct mechanical and functional specifications from our buyers we are making a massive range of metal items for our clientele on foundation of distinct blanks answers and systems. These blanks remedies and technologies consist of procedures of Iron Casting, Metal Casting, Stainless Steel Casting, Aluminum Casting and Forging.

Technical Support:

ZheJiang  Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control: 

one) Checking the raw material after they reach our factory——- Incoming quality control ( IQC) 
2) Checking the details before the production line operated 
three) Have full inspection and routing inspection during mass production—In process quality control(IPQC) 
4) Checking the goods after they are finished—- Final quality control(FQC) 
five) Checking the goods after they are finished—–Outgoing quality control(OQC)

 

Send Inquiry>>>

Our Factory

ZheJiang  Matech Machinery Manufacturer Co., Ltd.
–Branch of Matech Industry ltd.

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

 With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house we are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market . 

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer’s design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.

Our Certification

Quality Manage

one) Checking the raw materials after they get to our manufacturing unit——- Incoming top quality control ( IQC)
two) Examining the details ahead of the creation line operated
three) Have entire inspection and routing inspection throughout mass manufacturing—In method high quality handle(IPQC)
four) Examining the goods soon after they are concluded—- Final high quality control(FQC)
five) Checking the items right after they are completed—–Outgoing top quality control(OQC)

Our Buyer

Why Choose Us

one. With much more than twenty several years in Aluminum casting
2. Have 4 casting types
3. From Casting to Completed surface area, Owned casting,sharpening and plating workshops, We can offer you Very good good quality and rigorous delivery time.
4. With samples and purchase: We can offer dimension report, Chemical composition and Mechanical properties
5. Management substance with spectral and thermal examination equipment (density and processing)
6. Spectral examination of uncooked substance and liquid melt, batch before casting.

Thank you to look through our on the web showroom. If you want to know a lot more about our manufacturing unit, pls visit our web site .
And then electronic mail us your inquiry today, we will ship you value list in forty eight hours.

Our Staff

Our Package deal

Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer’s requirements.

FAQ

1Q: Are you trading business or producer?
A: We are manufacturing facility, so we can give competitive value for you.

2Q: What sort of provider can you provide?
A: Our firm (Runze) can provide OEM sheet steel fabrication, CNC machining and producing service.

3Q: What is actually types of info you need to have for a estimate?
A: In order to estimate for you before, please offer us the following info with each other with your inquiry.
1. Thorough drawings (Stage, CAD, CZPT Performs, PROE, DXF and PDF)
two. Materials requirement (SUS, SPCC, SECC, SGCC, Copper, AL, And so on.)
3. Floor treatment method (powder coating, sand blasting, planting, polishing, oxidization, brushing, and so forth.)
four. Quantity (for each buy/ for every thirty day period/ yearly)
five. Any special demands or requirements, such as packing, labels, shipping and delivery, and so forth.

4Q: What shall we do if we do not have drawings?
A: Remember to send out your sample to our factory, then we can copy or provide you better solutions. Make sure you send out us photos or drafts with proportions (Thickness, Size, Height, Width), CAD or 3D file will be created for you if put purchase.

5Q: What makes you diverse from other folks?
A: 1. Our Exceptional Services
We will submit the quotation in 48 hours if acquiring in depth data for the duration of doing work days.
two. Our rapid manufacturing time
For Regular orders, we will assure to produce inside of 3 to 4 months.
As a factory, we can make sure the supply time according to the formal deal.

6Q: Is it attainable to know how are my items likely on with out browsing your organization?
A: We will offer you a comprehensive generation plan and send out weekly reports with photos or video clips which display the machining progress.

7Q: Can I have a demo purchase or samples only for many pieces?
A: As the merchandise is personalized and need to have to be developed, we will cost sample price, but if the sample is not a lot more costly, we will refund the sample price right after you placed mass orders.

8Q: Why there is tooling expense?
A: It is mould value. Indispensable generation approach. Only require to pay for 1st get, and we will bear routine maintenance cost of mildew injury.

9Q: What is your conditions of payment?
A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
Payment of tooling or batch get ≥ 5000USD, 70% T/T in progress, equilibrium before cargo.

10Q: What is actually your following-sale services?
A: If there is high quality problem, please offer photographs or take a look at report, we will substitute faulty items or return resources.
 

You are welcome to get in touch with us for technological enquiry and business cooperation!


/ Piece
|
1 Piece

(Min. Order)

###

Application: Electric Cars, Machinery, Agricultural Machinery
Function: Distribution Power, Clutch, Change Drive Direction, Speed Changing
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: as Customer Request
Step: as Customer Request

###

Samples:
US$ 5.2/kg
1 kg(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

Application
• Agricultural equipment
• Armament
• Automobile industry
• Computing equipment
• Medical / dental instruments
• Measuring instruments
•Miscellaneous equipment
•Pharmaceutical industry
• Orthopedic implants
• Safety equipment
• Petrochemical industry
• Industrial valves
•Fixing and movable equipment
• Sanitary fittings
• General machinery
• Pumps and general connections
• Food and beverage processing
• Instrumentation equipment

###

Item Name Metal Foundry Low Pressure Casting Gearbox Body Parts
 General Products       
 Application/Service Area
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, 
transportation equipment,  Agriculture machine metal Parts, etc.
 Main blank Process for Aluminum Casting Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting, .
 Blanks Tolerance -Casting  Tolerance  CT4-6 for Permanent Molding, Die Casting, 
 Applicable Material for casting A356.0/ZL101,GAlSi7Mg  (3.2371.61)/AlSi7Mg/
Or according to customer requirements
 Casting Blank Size  /Dimensions 2 mm-1500mm / 0.08inch-60inch , or according to customer requirements
 Casting Blank Weight Range from 0.01kg-50kg
 Applicable Machining Process CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ 
Broaching/Reaming /Grinding/Honing and  etc.
 Machining Tolerance From 0.005mm-0.01mm-0.1mm
 Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
 Applicable Heat Treatment T5~T6
 Applicable Finish Surface  Treatment Shot/sand blast, polishing,  Primer Painting , Powder coating, ED- Coating,  
Finish Painting, Anodize (White or Black Color)
 MOQ For aluminum casting : 200pcs
For Machining: 50pcs
 Lead Time 45days from the receipt date of deposit for casting gearbox parts

/ Piece
|
1 Piece

(Min. Order)

###

Application: Electric Cars, Machinery, Agricultural Machinery
Function: Distribution Power, Clutch, Change Drive Direction, Speed Changing
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: as Customer Request
Step: as Customer Request

###

Samples:
US$ 5.2/kg
1 kg(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

Application
• Agricultural equipment
• Armament
• Automobile industry
• Computing equipment
• Medical / dental instruments
• Measuring instruments
•Miscellaneous equipment
•Pharmaceutical industry
• Orthopedic implants
• Safety equipment
• Petrochemical industry
• Industrial valves
•Fixing and movable equipment
• Sanitary fittings
• General machinery
• Pumps and general connections
• Food and beverage processing
• Instrumentation equipment

###

Item Name Metal Foundry Low Pressure Casting Gearbox Body Parts
 General Products       
 Application/Service Area
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, 
transportation equipment,  Agriculture machine metal Parts, etc.
 Main blank Process for Aluminum Casting Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting, .
 Blanks Tolerance -Casting  Tolerance  CT4-6 for Permanent Molding, Die Casting, 
 Applicable Material for casting A356.0/ZL101,GAlSi7Mg  (3.2371.61)/AlSi7Mg/
Or according to customer requirements
 Casting Blank Size  /Dimensions 2 mm-1500mm / 0.08inch-60inch , or according to customer requirements
 Casting Blank Weight Range from 0.01kg-50kg
 Applicable Machining Process CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ 
Broaching/Reaming /Grinding/Honing and  etc.
 Machining Tolerance From 0.005mm-0.01mm-0.1mm
 Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
 Applicable Heat Treatment T5~T6
 Applicable Finish Surface  Treatment Shot/sand blast, polishing,  Primer Painting , Powder coating, ED- Coating,  
Finish Painting, Anodize (White or Black Color)
 MOQ For aluminum casting : 200pcs
For Machining: 50pcs
 Lead Time 45days from the receipt date of deposit for casting gearbox parts

The Basics of Designing a Cyclone Gearbox

Compared to conventional gearboxes, the cycloidal gearbox offers a number of advantages including a higher ratio of transmission, robustness against shock loads, and greater positioning accuracy. However, designing a cycloidal gearbox can be complicated. This article will discuss some of the basic design principles. In addition, it will cover topics such as size, position accuracy, and transmission ratios.helical gearbox

Basic design principles

Unlike a conventional ring gear, a cycloidal gearbox uses a cycloidal disc to provide torque multiplication. The output direction of the cycloidal gear disc is opposite to the rotation of the input shaft. This allows for more compact gear construction. It also allows for increased load capacity.
Cycloid drive kinematics can appear complex, but they are actually quite simple. Instead of rotating around the center of gravity like conventional gears, the cycloidal disc rotates around fixed pins. This provides a higher reduction ratio.
To reduce vibrations and noise, multiple cycloidal discs are used. This allows for uniform distribution of forces on the carrier pin devices. This also provides a better rotational balance. In addition, multiple cycloidal discs reduce the axial moment of the carrier pin devices.
The cycloidal gear disc is supported by a separate gear disc bearing. This design provides a low component count and reduces wear. This type of kinematics can also be used in an electric motor with a high power density.
The cycloidal gear disc provides a high reduction ratio, which allows for compact construction. Unlike a ring gear, the cycloidal disc has fewer teeth. It also provides a higher reduction ratio, which is advantageous for high rotational input speed applications.
Cycloid gear discs have cylindrical holes, which allow for carrier pin devices to protrude through them. This is useful because the carrier pin devices can roll along the inside wall of the cylindrical hole in the gear disc.
A load plate is also used to provide anchorage for external structures. This plate contains threaded screw holes arranged 15mm away from the center. It has a 9mm external diameter and a 3mm through hole.

Transmission ratios up to 300:1

cycloidal gearboxes are used in a wide range of applications, from machine tools to medical imaging devices. Compared to planetary gearboxes, they offer superior positioning accuracy, torsional stiffness, backlash, and fatigue performance.
Cycloid gearboxes are also capable of transmitting more torque than planetary gears. In addition, they have a lower Hertzian contact stress and higher overload protection. Cycloid gearboxes are able to provide transmission ratios up to 300:1 in a small package.
Cycloid gears also have lower backlash over extended periods, making them an ideal choice for applications with critical positioning accuracy. Cycloid gearboxes also have good wear resistance, as well as low friction. Cycloid gears are lightweight and have good torsional stiffness, making them ideal for applications with heavy loads.
Cycloid gearboxes have several different designs. They can provide transmission ratios up to 300:1 without the need for additional pre-stages. Cycloid gears also require more accurate manufacturing processes than involute gears. Cycloid gearboxes can also be used for applications that require high power consumption, and can withstand shock loads.
Cycloid gearboxes can be adapted to fit most common servomotors. They have a modular design, all-round corrosion protection, and easy installation. Cycloid gears have a radial clamping ring, which reduces inertia by up to 39%.
CZPT Precision Europe GmbH, a subsidiary of CZPT Group, has developed an innovative online configurator to simplify the configuration of gearboxes. CZPT cycloidal gearheads are precision-built, robust, and reliable. They have a two-stage reduction principle, which minimises vibration and provides even force distribution.
Cycloid gears are capable of providing transmission ratios from 30:1 to 300:1. Cycloid gearboxes can achieve high gear ratios because they require fewer moving parts, and they have a low backlash.helical gearbox

Robustness against shock loads

Unlike conventional gearboxes that are easily damaged by shock loads, the cycloidal gearbox is extremely robust. It is a versatile solution that is ideally suited for handling equipment, food manufacturing, and machine tools.
The mechanical construction of a cycloidal gearbox consists of several mechanical components. These include cycloidal wheels, bearings, transformation elements, and needles. In addition, it has high torsional stiffness and tilting moment. It is also accompanied by highly nonlinear friction characteristic.
In order to assess the robustness of the cycloidal gearbox against shock loads, a mathematical model was developed. The model was used to calculate the stress distribution on the cycloid disc. This model can be used as a basis for more complex mechanical models.
The model is based on new approach, which allows to model stiction in all quadrants of the cycloid gear. In addition, it can be applied to actuator control.
The mathematical model is presented together with the procedure for measuring the contact stress. The results are compared to the measurement performed in the real system. The model and the measurement are found to be very close to each other.
The model also allows for the analysis of different gear profiles for load distribution. In addition, it is possible to analyze contact stresses with different geometric parameters. The mesh refinement along the disc width helps to ensure an even distribution of contact forces.
The stiction breakaway speed is calculated to the motor side. The non-zero current is then derived to the input side of the gearbox. In addition, a small steady phase is modeled during the speed direction transition. The results of the simulation are compared to the measurement. The results show that the model is extremely accurate.

Positioning accuracy

Getting the correct positioning accuracy from a cycloidal gearbox is no small feat. This is because the gears are compact, and the clearances are relatively small. This means you can expect a lot of torque from your output shaft. However, this is only part of the picture. Other concerns, such as backlash, kinematic error, and loading are all important considerations.
Getting the best possible positioning accuracy from a cycloidal gearbox means choosing a reducer that is well-made and correctly configured. A properly-selected reducer will eliminate repeatable inaccuracies and provide absolute positioning accuracy at all times. In addition, this type of gearbox offers several advantages over conventional gearboxes. These include high efficiency, low backlash, and high overload protection.
Getting the correct positioning accuracy from a gearbox also involves choosing a supplier that knows what it is doing. The best vendors are those who have experience with the product, offer a wide variety, and provide support and service to ensure the product is installed and maintained correctly. Another consideration is the manufacturer’s warranty. A reputable manufacturer will offer warranties for the gearbox. The aforementioned factors will ensure that your investment in a cycloidal gearbox pays off for years to come.
Getting the correct positioning accuracy from your cycloidal gearbox involves choosing a manufacturer that specializes in this type of product. This is particularly true if you are involved in robotics, automated painting, or any other industrial process that requires the best possible accuracy. A good manufacturer will offer the latest technology, and have the expertise to help you find the best solution for your application. This will ensure your product is a success from start to finish.helical gearbox

Size

Choosing the right size of cycloidal gearbox is important for its efficient operation. However, it is not a simple task. The process involves complex machining and requires the creation of many parts. There are different sizes of cycloidal gearboxes, and a few basic rules of thumb can help you choose the right size.
The first rule of thumb for choosing the right size of cycloidal gearboxes is to use a gearbox with the same diameter of the input shaft. This means that the gearbox must be at least 5mm thick. The cycloid will also require a base and a bearing to hold the driveshaft in place. The base should be large enough to house the pins. The bearing must be the same size as the input shaft.
The next rule of thumb is to have a hole in the cycloid for the output shaft. In this way, the output will be back-drivable and has low backlash. There should be at least four to six output holes. The size of the holes should be such that the centerline of the cycloid is equal to the size of the center of the bearing.
Using a Desmos graph, you can then create the gear parameters. The number of pins should be equal to the number of teeth in the cycloidal gear, and the size of the pins should be twice the size of the gear. The radius of the pins should be equal to the value of C from Desmos, and the size of the pin circle should be equal to the R value.
The final rule of thumb is to ensure that the cycloid has no sharp edges or discontinuities. It should also have a smooth line.
China Metal Foundry Low Pressure Casting Gearbox Body Parts     cycloidal gear gearboxChina Metal Foundry Low Pressure Casting Gearbox Body Parts     cycloidal gear gearbox
editor by CX 2023-03-28