China 10m Low Speed Small Reduction Planetary Gearbox cycloidal gearboxes

Solution Description

10m Reduced Speed Tiny Reduction Planetary Gearbox

 

Item Description

Specifications:

  • Use scope Voltage: .5-9V
    No-load velocity: 55rpm
    Load velocity: 30rpm
    Stall Torque: 130g.cm
    No-load present: 40mA
    Load current: 70mA
    Stall present: 160mA
    Ratio: 171:1
    Whole Size: 20mm

    plastic equipment motor  

    Outline size: Dia.10* L.eighteen.3 mm

Product Application Parameters Rated Torque of Gear Box Instant Torque of Equipment Box Gear Ratio Gear Box Size
L1
Rated At No Load At Rated Load Overall Size
L
Voltage Pace Recent Pace Present Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWPD571007-171 one.five fifty five forty 30 70 seventeen one.7 twenty 130 260 171 7

over specs just for reference and customizable in accordance to demands.

2)2nd Drawing

 

Detailed Photos

 

 

Software

Wise wearable devices   observe,VR,AR,XR and etc.
Household software kitchen area appliances, stitching machines, corn popper, vacuum cleaner, backyard garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, energy seat, standing desk, electric powered couch, Television, laptop, treadmill, spyhole, cooker hood, electrical drawer, electric powered mosquito web, smart cupboard, smart wardrobe, automated soap dispenser, UV infant bottle sterilizer, lifting sizzling pot cookware, dishwasher, washing device, foodstuff breaking equipment, dryer, air conditioning, dustbin, espresso machine, whisk,wise lock,bread maker,Window cleansing robotic and and so forth.
communication tools 5G base station,movie convention,cell telephone and and so forth.
Business office automation equipments   scanners, printers, multifunction machines duplicate devices, fax (FAX paper cutter), laptop peripheral, bank machine,  screen, lifting socket,  exhibit,notebook Personal computer and etc.
Automotive products  conditioning damper actuator, vehicle DVD,doorway lock actuator, retractable rearview mirror, meters, optic axis control unit, head mild beam stage adjuster, auto drinking water pump, auto antenna, lumbar assist, EPB, automobile tail gate electrical putter, HUD, head-up display, car sunroof, EPS, AGS, auto window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio manage design, computerized cruise management, experience-on toy, academic robot, programming robotic, health care robot, computerized feeder, intelligent building blocks, escort robotic and and so on.
Health care equipments  blood strain meter, breath machine, health-related cleansing pump, health-related bed, blood force displays, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleansing pump for orthopedic medical procedures,electronic cigarette, eyebrow pencil,fascia gun, , surgical robotic,laboratory automation and and so on.
Industrials   flow control valves, seismic tests,automated reclosing,Agricultural unmanned aerial car,automatic feeder ,intelligent specific cabinet and and many others.
Electric electrical power tools  electric drill, screwdriver,backyard garden tool and and many others.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and and so on.
Personalized treatment tooth brush, hair clipper, electric powered shaver, massager, vibrator, hair dryer, rubdown equipment, scissor hair equipment, foot grinder,anti-myopia pen, facial attractiveness tools, hair curler,Electric powered threading knife,Electrical power Excellent PORE, Puff device,eyebrow tweezers and etc.
Buyer electronics digital camera, cell cellphone,digital camera, automated retracting gadget,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial car),surveillance digicam,PTZ camera, rotating wise speaker and and many others.
robots instructional robotic, programming robot, health care robot, escort robotic and and many others.

Business Profile

HangZhou CZPT Equipment & Electronics Co., Ltd was recognized in 2001,We offer the overall drive resolution for clients from design, tooling fabrication, factors production and assembly. 

Workshop

Screening Products

1) Competitive Positive aspects

  • 1) Aggressive Rewards
    19+12 months encounter in manufacturing motor gearbox
    We give technological assist from r&d, prototype, testing, assembly and serial creation , ODM &OEM
    Aggressive Price tag
    Product Functionality: Reduced sounds, Large efficiency, Long lifespan
    Prompt Shipping: fifteen functioning times right after payment
    Modest Orders Accepted

 2) Primary Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,electrical power: .01-40W,output velocity:5-2000rpm and output torque:1. gf.cm -50kgf.cm,

  • Custom-made worm and equipment transmission machinery
  • Specific electromechanical motion module
  • Exact component and assembly of plastic and metal powder injection.

Our Services

  • ODM & OEM
  • Gearbox layout and advancement
  • Associated technology help
  • Micro drive gearbox custom resolution

Packaging & Shipping

one) Packing Specifics

packed in nylon to start with, then carton, and then bolstered with wooden situation for outer packing.
Or according to client’s requirement.

two) Delivery Information

samples will be shipped in ten times
batch purchase leading time according to the actual situation.

Certifications

Certifications

We Have handed to keep ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and a lot more…

FAQ

FAQ

one. Can you make the gearbox with custom technical specs?
Sure. We have layout and advancement crew, also a great expression of engineers, each of them have
numerous operate many years encounter.

2.Do you offer the samples?
Indeed. Our business can offer the samples to you, and the supply time is about 5-15days in accordance to the specification of gearbox you want.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the commencing of our business, we acknowledge little purchase.

4. Do you have the item in stock?
I am sorry we donot have the product in inventory, All goods are made with orders.

5. Do you give engineering support?
Yes. Our organization have design and style and development team, we can supply technologies help if you
need.

six.How to ship to us?
We will ship the merchandise to you according to the DHL or UPS or FEDEX and so forth account you offer. 

seven.How to pay out the income?
We settle for T/T in advance. Also we have distinct financial institution account for obtaining cash, like US dollors or RMB and many others.

eight. How can I know the solution is suitable for me?
Frist, you want to provide us the much more particulars data about the solution. We will advocate the product to you according to your requirement of specification. After you validate, we will get ready the samples to you. also we will offer you some excellent developments according to your merchandise use.

nine. Can I appear to your firm to go to?
Yes, you can come to our firm to check out at at any time, and welcome to pay a visit to our business.

ten. How do speak to us ?
Please send an inquiry

US $4.5-5.5
/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Motor, Toy, Car, Eyebrow Pencil
Function: Change Drive Torque, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Customize
Step: Customize

###

Samples:
US$ 80/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWPD010007-171 1.5 55 40 30 70 17 1.7 20 130 260 171 7

###

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.
US $4.5-5.5
/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Motor, Toy, Car, Eyebrow Pencil
Function: Change Drive Torque, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Customize
Step: Customize

###

Samples:
US$ 80/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWPD010007-171 1.5 55 40 30 70 17 1.7 20 130 260 171 7

###

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

The Basics of Designing a Cyclone Gearbox

Compared to conventional gearboxes, the cycloidal gearbox offers a number of advantages including a higher ratio of transmission, robustness against shock loads, and greater positioning accuracy. However, designing a cycloidal gearbox can be complicated. This article will discuss some of the basic design principles. In addition, it will cover topics such as size, position accuracy, and transmission ratios.helical gearbox

Basic design principles

Unlike a conventional ring gear, a cycloidal gearbox uses a cycloidal disc to provide torque multiplication. The output direction of the cycloidal gear disc is opposite to the rotation of the input shaft. This allows for more compact gear construction. It also allows for increased load capacity.
Cycloid drive kinematics can appear complex, but they are actually quite simple. Instead of rotating around the center of gravity like conventional gears, the cycloidal disc rotates around fixed pins. This provides a higher reduction ratio.
To reduce vibrations and noise, multiple cycloidal discs are used. This allows for uniform distribution of forces on the carrier pin devices. This also provides a better rotational balance. In addition, multiple cycloidal discs reduce the axial moment of the carrier pin devices.
The cycloidal gear disc is supported by a separate gear disc bearing. This design provides a low component count and reduces wear. This type of kinematics can also be used in an electric motor with a high power density.
The cycloidal gear disc provides a high reduction ratio, which allows for compact construction. Unlike a ring gear, the cycloidal disc has fewer teeth. It also provides a higher reduction ratio, which is advantageous for high rotational input speed applications.
Cycloid gear discs have cylindrical holes, which allow for carrier pin devices to protrude through them. This is useful because the carrier pin devices can roll along the inside wall of the cylindrical hole in the gear disc.
A load plate is also used to provide anchorage for external structures. This plate contains threaded screw holes arranged 15mm away from the center. It has a 9mm external diameter and a 3mm through hole.

Transmission ratios up to 300:1

cycloidal gearboxes are used in a wide range of applications, from machine tools to medical imaging devices. Compared to planetary gearboxes, they offer superior positioning accuracy, torsional stiffness, backlash, and fatigue performance.
Cycloid gearboxes are also capable of transmitting more torque than planetary gears. In addition, they have a lower Hertzian contact stress and higher overload protection. Cycloid gearboxes are able to provide transmission ratios up to 300:1 in a small package.
Cycloid gears also have lower backlash over extended periods, making them an ideal choice for applications with critical positioning accuracy. Cycloid gearboxes also have good wear resistance, as well as low friction. Cycloid gears are lightweight and have good torsional stiffness, making them ideal for applications with heavy loads.
Cycloid gearboxes have several different designs. They can provide transmission ratios up to 300:1 without the need for additional pre-stages. Cycloid gears also require more accurate manufacturing processes than involute gears. Cycloid gearboxes can also be used for applications that require high power consumption, and can withstand shock loads.
Cycloid gearboxes can be adapted to fit most common servomotors. They have a modular design, all-round corrosion protection, and easy installation. Cycloid gears have a radial clamping ring, which reduces inertia by up to 39%.
CZPT Precision Europe GmbH, a subsidiary of CZPT Group, has developed an innovative online configurator to simplify the configuration of gearboxes. CZPT cycloidal gearheads are precision-built, robust, and reliable. They have a two-stage reduction principle, which minimises vibration and provides even force distribution.
Cycloid gears are capable of providing transmission ratios from 30:1 to 300:1. Cycloid gearboxes can achieve high gear ratios because they require fewer moving parts, and they have a low backlash.helical gearbox

Robustness against shock loads

Unlike conventional gearboxes that are easily damaged by shock loads, the cycloidal gearbox is extremely robust. It is a versatile solution that is ideally suited for handling equipment, food manufacturing, and machine tools.
The mechanical construction of a cycloidal gearbox consists of several mechanical components. These include cycloidal wheels, bearings, transformation elements, and needles. In addition, it has high torsional stiffness and tilting moment. It is also accompanied by highly nonlinear friction characteristic.
In order to assess the robustness of the cycloidal gearbox against shock loads, a mathematical model was developed. The model was used to calculate the stress distribution on the cycloid disc. This model can be used as a basis for more complex mechanical models.
The model is based on new approach, which allows to model stiction in all quadrants of the cycloid gear. In addition, it can be applied to actuator control.
The mathematical model is presented together with the procedure for measuring the contact stress. The results are compared to the measurement performed in the real system. The model and the measurement are found to be very close to each other.
The model also allows for the analysis of different gear profiles for load distribution. In addition, it is possible to analyze contact stresses with different geometric parameters. The mesh refinement along the disc width helps to ensure an even distribution of contact forces.
The stiction breakaway speed is calculated to the motor side. The non-zero current is then derived to the input side of the gearbox. In addition, a small steady phase is modeled during the speed direction transition. The results of the simulation are compared to the measurement. The results show that the model is extremely accurate.

Positioning accuracy

Getting the correct positioning accuracy from a cycloidal gearbox is no small feat. This is because the gears are compact, and the clearances are relatively small. This means you can expect a lot of torque from your output shaft. However, this is only part of the picture. Other concerns, such as backlash, kinematic error, and loading are all important considerations.
Getting the best possible positioning accuracy from a cycloidal gearbox means choosing a reducer that is well-made and correctly configured. A properly-selected reducer will eliminate repeatable inaccuracies and provide absolute positioning accuracy at all times. In addition, this type of gearbox offers several advantages over conventional gearboxes. These include high efficiency, low backlash, and high overload protection.
Getting the correct positioning accuracy from a gearbox also involves choosing a supplier that knows what it is doing. The best vendors are those who have experience with the product, offer a wide variety, and provide support and service to ensure the product is installed and maintained correctly. Another consideration is the manufacturer’s warranty. A reputable manufacturer will offer warranties for the gearbox. The aforementioned factors will ensure that your investment in a cycloidal gearbox pays off for years to come.
Getting the correct positioning accuracy from your cycloidal gearbox involves choosing a manufacturer that specializes in this type of product. This is particularly true if you are involved in robotics, automated painting, or any other industrial process that requires the best possible accuracy. A good manufacturer will offer the latest technology, and have the expertise to help you find the best solution for your application. This will ensure your product is a success from start to finish.helical gearbox

Size

Choosing the right size of cycloidal gearbox is important for its efficient operation. However, it is not a simple task. The process involves complex machining and requires the creation of many parts. There are different sizes of cycloidal gearboxes, and a few basic rules of thumb can help you choose the right size.
The first rule of thumb for choosing the right size of cycloidal gearboxes is to use a gearbox with the same diameter of the input shaft. This means that the gearbox must be at least 5mm thick. The cycloid will also require a base and a bearing to hold the driveshaft in place. The base should be large enough to house the pins. The bearing must be the same size as the input shaft.
The next rule of thumb is to have a hole in the cycloid for the output shaft. In this way, the output will be back-drivable and has low backlash. There should be at least four to six output holes. The size of the holes should be such that the centerline of the cycloid is equal to the size of the center of the bearing.
Using a Desmos graph, you can then create the gear parameters. The number of pins should be equal to the number of teeth in the cycloidal gear, and the size of the pins should be twice the size of the gear. The radius of the pins should be equal to the value of C from Desmos, and the size of the pin circle should be equal to the R value.
The final rule of thumb is to ensure that the cycloid has no sharp edges or discontinuities. It should also have a smooth line.
China 10m Low Speed Small Reduction Planetary Gearbox     cycloidal gearboxesChina 10m Low Speed Small Reduction Planetary Gearbox     cycloidal gearboxes
editor by czh 2023-01-26